Key Features:
- No of Pages: 71
- No of Chapters: 8
Introduction:
Abstract
It is proposed to design a process plant that will control nitrogen oxide emission from a plant that is producing 90wt% nitric acid of 30,000 tonnes of nitric acid. This capacity is based on 8000hours of operation per year i.e. 330 days. It is proposed that this plant will be located in any location where there is substantial release of nitrogen oxides.
The process plant will control about 90% of the nitrogen oxides being emitted from the nitric acid plant.
The controller which is called a control reactor for this design project work controls two different processes. One of the processes has a tail gas temperature from the absorber within the temperature range of 425oc and 520oc. While the other process works with a tail gas temperature from the absorber within the temperature range of 340oc and 520oc. Both processes 1 and 2 use Iron zeolite as their catalyst but process 1 uses ammonia in combination with the Iron zeolite catalyst and process 2 uses an hydrocarbon (ethane) in combination with the Iron zeolite catalyst.
After the entire design was done, the costing of the entire project was done and from the analysis of the costing, it was found that the purchase cost of all the process equipment was N 139,625,80.
While the annual operating cost of the entire process was N 181250.
Table of Content
CHAPTER ONE
Introduction
1.1 Aim and Objectives
1.1.1 Aim
1.1.2 Objectives
1.2 Scope of Study
1.3 Relevance of Study
CHAPTER TWO
Literature Review
2.1 Definition of Nitrogen Oxides
2.1.1 Nitric Oxide and Nitrogen Dioxide
2.1.2 Dinitrogen Tetroxide
2.1.3 Nitrous Oxide
2.1.1 Nitrous Acid and Nitric Acid
2.1.4. Nitric Acid
2.2 Nitrogen Oxide Emissions
2.3 Harmful Effects of NOx Emissions
2.4 Nitrogen Oxide Emission Mechanisms
2.5 Removal of NOx from Combustion Gases
2.5.1 Iron-Magnesium Combustion Catalysts
2.6 Reduction of NOx with Fuel Borne Combustion Catalyst
2.7 Mechanism of NOx reduction with a Combustion Catalyst
2.8 Description of Nitrogen Oxides
2.9 Where does NOx come From?
2.10 How does NOx affect the Environment
2.11 Are there other NOx Related Issues?
2.12 What Abatement and Control Principle apply?
2.13 What abatement technologies are available
CHAPTER THREE
3.0 Plant Layout
3.1 Process Selection
3.2 Process Description for Process One
3.3 Process Description for Process Two
3.4 Process Flow Diagrams (PFD)
3.4.1 Process Flow Diagram for Process One
3.4.2 Process Flow Diagram for Process Two
3.5 Process Flow Diagram for Nitric Acid Production
CHAPTER FOUR
Material and Energy Balance
4.1 Material Balance
4.2 Energy Balance
CHAPTER FIVE
Equipment Design and Specification
5.1 Manual Design of the Absorption Column
5.2 Manual Design of the Nitrogen Oxide Control Reactor
5.3 Manual Design of the Compressor
5.4 Computer Aided Design of the Absorber Using Hysys
5.5 Computer Aided Design of the Compressor Using Hysys
CHAPTER SIX
Cost Estimation of the Project
CHAPTER SEVEN
Safety and Loss Prevention of the Process Plant
CHAPTER EIGHT
Conclusion and Recommendation
8.1 Conclusion
8.2 Recommendation
REFERENCES
Introduction
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